09g valve body diagram. I began my search Sep 15, 2022 · Buy 09G TF-60SN 09G325039AX 09G325039A Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura (09G TF-60SN Valve Body with Small Solenoid): Valve Body Kits - Amazon. the slide valve body - and slacken and tighten diagonally across in stages. 8L 1. - Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore OE form, fit and function. It includes general repair notes, specifications, component locations, removal and installation instructions, and troubleshooting procedures. Wiring harness for sender ♦ With integrated gearbox oil temperature sender -G93--arrow-Location: Wiring harness is attached to valve body in gearbox. The original solenoids are a bit smaller & have darker gray-metal casing. I think about all of the rebuilders will install rebuilt solenoid valves. . TypeTransmission valve body. TCC Valves The lockup control valve is very busy in the 09G transmission. 74. 0 1 rating This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. com Parts for 09G: compare prices for Overhaul Kits, Friction Kits, Bushings, Bearing, Solenoid Kits, Valve body, Torque converters, Planetary Gear kits, Filters, Gaskets We address a range of common issues in VW/Aisin 09G rebuilt valve bodies, including worn hydraulic circuits such as mainline pressure, main boost pressure, secondary pressure, and solenoid regulator pressure. 03-ON 708H Solenoid, Shift Control (N89, #2) . Low vacuum reading indicates wear and Sonnax parts are noted for Upper Valve Body #1 Exploded View 09G Shown Upper Valve Body #1 Accumulator Descriptions I. This is the DOWNLOAD link for VW 09G / AUDI TF60SN TechGuide. 301 CHECK VALVE 5: B2 ORIFICE CONTROL- REVERSE (. I have found that NEW solenoid valves will fix most 09G problems. View recommended parts for quality repairs of common transmission problems quickly and easily. VW/Audi 09G/09M/TF-60SN 2005-up, No Pressure Switches (Oil cooler on transmission case). They got progressively worse over the course of a couple of months. This is a common solenoid and valve body wear problem. Refer to ⇒ “2. Note: Wire harness retaining brackets will vary from model to model. The 09G/09M transaxle uses a Lepelletier arrangement, using a simple planetary coupled with a Ravigneaux planetary. All items were tested for performance. Identifying the different valve body versions is very crucial when attempting to interchange valve bodies on these vehicles. The 09G AKA TF-60 transmission, has been used in a number of FWD vehicles like the Audi A3, Audi TT, Mini Cooper, Volkswagen New Beetle and 09G Valve Body TransGo Shift Kit Installation Important Ideas and Facts: Solenoid Resistance Checks: Before disassembly, the video emphasizes the importance of checking the resistance of all In addition to the shifting elements, the valve body controls the torque converter lock-up clutch and the ATF pressure in the transmission (e. 5L2009-2010 Overview Quick Details OE NO. The links below are affiliate links. It has you cut open the solenoids and open up the bore for the armature then you take the valve body apart and drill out some passage holes to allow Product Description TF-60SN 09G Transmission Valve Body (GEN 2) #75050 For VW AW 2014-2018 Feature: 1: According to the original factory specifications,perfect match for the original car. Description 305 3-4 Transition Valve 306 K3 Control Valve 307 09G TF-60SN Automatic Transmission Valve Body W/Solenoid Compatible with Jetta Beetle Mini Cooper Audi TT 2005-2012 Visit the zadsdawe Store 5. 3. See full list on at-manuals. AISIN AW TF-60SN, MINI 6F21WA, VW/AUDI 09G, 09K, 09M Critical Wear Areas & Vacuum Test Locations Drop-In Zip Valve™ Parts Available NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Extracto en español del servicio de primera generación del cuerpo de válvulas para 09g de VAG, por ATSG. The components can be checked in “Guided Fault Finding” using Vehicle Diagnostic Tester Allocation. 09G Valve Bodies At Wholesale Prices At Street Smart, we provide remanufactured valve bodies shipped direct from the factory at wholesale prices. Feb 14, 2022 · I have a 2012 Passat 2. The solenoid modulator valves are like a GM actuator feed limit valve. Dec 22, 2013 · Do different 09G valve body generations have different set types of solenoids? I recently purchased a set of rebuilt solenoids, they have silver casing & seem a bit larger than the OEM solenoids. pdf - Free download as PDF File (. Jan 9, 2024 · About this item OEM Part#: 09G, TF-60SN, 09G325039A, 09G325039AX, Only fit 09G Transmission, doesn't fit 09M Transmission Compatibility: Compatible with Audi TT 2003-2008, Compatible with Volkswagen Golf 2010-2011, Compatible with Volkswagen Passat 2006-2010 OE Replacement: Perfect match for the original car, replace your damaged or missing part with this item, easy installation, stable Get the ATSG PDF manual for Audi, Jetta, and Passat 09G/09M transaxle. D the solenoids and show the rebuilt one ready to go in. End Plug Kit, 09G (Small, 9mm Plugs)(Contains: 5 End Plugs & 7 O-Rings)2003-Up (Sonnax) 1 . This document provides a step-by-step overview of disassembling the 09G/09M 6-speed automatic transmission used in some Volkswagen vehicles. VOLKSWAGEN 09G VALVE BODY IDENTIFICATION. Dec 12, 2014 · Sonnax valve body diagram for 09G, 09K, 09M, 6F21WA, TF-60SN. The 09G/09M uses a total of 8 different solenoids located in the valve body that are used to apply or release the clutches, control the main line pressure and apply or release the torque converter clutch. We will email you for pictures of your original valve body and the vehicle identification tag located on the driver’s door. The document outlines removing the Fix rough shifts in your 2005 Beetle with this valve body repair. Package list: 1pcs refurbished TF-60SN transmission valve body. 5 Problems began like everyone else’s threads, slip-bump from 1st to 2nd, 2nd to 3rd… and sometimes when going down gears. The 09G has two solenoid modulator valves: One is in the lower valve body section and is a very active regulating valve. Refer to the Parts Catalog. I'll share how I understood, diagnosed, and repaired it. Apr 15, 2013 · A few questions for you. Their job is to feed the solenoid with regulated feed oil. Is there a way to tell which variation is in your car Transmission Valve Body / Mechatronic for Volkswagen vehicles, Part Number 09G325039F, is essential for the efficient operation of your automatic transmission system. Where did you get the valve body? Did you 09G TF60SN Download page, diagrams, guides, tips and free download PDF instructions. To ensure proper fitment, use the following identification methods: Solenoid Can Size: Middle Valve Body • 09G Shown Click on Sonnax part numbers to see more information. ““Valve Body”“ , page 10 Removing and installing. I know the 09G trans fairly well from the valve body replacement in mine and I know it would be VERY easy to connect the wiring up incorrectly to all the solenoids. Volkswagen CC 2010-13 V6 3. Specifically how to The improved design of the hydraulic control system in the 09G allows you to take the guess work out of resolving drivability issues. That said it is possible to have 4 - Valve Body Component location. Jan 1, 2013 · Assuming there is no excessive wear in the valve body and the linear solenoids are good, the clutch control valves on the valve body can be adjusted to correct these problems. I'm suspecting that the 6-speed-automatic-gearbox-09g-vw-golf-5-passat-b6-eng-07-2011 - Free download as PDF File (. I'm going to have to do this. 6 […] This manual provides a component application chart, clutch tap identification, exploded views of the valve body, extensive solenoid information, clutch pack configurations, case passage identification, complete hydraulic schematics, bulletins, updates, VAG code and OBD2 code identification. This causes a leak which can be seen on our valve body testing machine. Installing the incorrect valve body will result in a lack of lubrication to the gear train, leading to catastrophic transmission failure. 8L 09G TF-60SN VW BEETLE/BEETLE […] 09G transmission valve body refurbishing tutorial. Disassemble the main valve body components using Figure 148 and 149 as a guide. PART # VALVE BODY PARTS QTY REFERENCE # S255741A-6K . Learn how to diagnose, rebuild, and repair with detailed information for automotive technicians. VW 6 Speed Automatic Transmission 09G Repair Manual Edition 07. Modified ItemNo. com FREE DELIVERY possible on eligible purchases SHIFT KIT® Valve Body Repair Kit Fits 09G, 09M, 09K, AW TF-60SN, GAF21WA 2003-13 with 1. First let’s get a little background on these valve bodies and clutch control valves. Made of high-quality aluminum, tested, durable & Dependable. Fast & worldwide shipping. Refer to ⇒ Fig. The car always shifted Aug 2, 2025 · 09G Valve Body Jetta, Beetle, Mini Cooper, Audi TT 2005-2012. Dec 14, 2012 · 07 Jetta with the 09G. Includes technical data and repair guides. If you are unsure or don't know, please contact us and we will solve your problem. It used to slip-grab from 1-2 and 2-3 so I went ahead and bought a rebuilt valve body from reamman. Buy Valve body repair AW TF-80SC TF-81SC (Mazda CX-7, CX-9 / Hyundai Veracruz / Volvo XC60, XC90, S70, S60, S80 / Opel Insignia / Peugeot 308, 3008, 407, 408) from MAKTRANS-VB at $250 USD. Buy Valve body AW TF-60SN 09G (gen 2) 09G325039F (regenerated) from VAG at $577. Once you replaced the valve body, did these problem start immediately?? Meaning has the transmission ever worked properly with the replacement valve body? 2. If there’s a problem, just let us know and we fix it. 【Note】Please make sure that the part number are the same as yours before ordering. On the bench I I. Jul 1, 2013 · Discover the complexities of the TF60SN valve body in Volkswagen transmissions and the challenges faced by rebuilders. Dec 1, 2021 · Just about finished major repairs on a good friend's beetle, last job is valve body replacement this weekend but struggling to get torque setting for the following if anyone can help? Sump pan Valve body bolts. 0L L5 2. Aug 19, 2024 · About this item Part number: TF-60SN, 09G325039A, 09G325039AX. Install the 12 valve body to case bolts and wire the wire harness retaining brackets, as shown in Figure 199. Inspect all valve body components thoroughly for any damage. The shift valves are controlled by electromagnetic valves, which in turn are activated by automatic gearbox control unit J217. ♦ Clean the thread of the screws that are inserted with a locking agent with a wire brush. Find Sonnax remanufactured valve bodies that are no longer in production but are still covered by the limited lifetime warranty. Direct control of the clutch and brake components through dedicated solenoids, along with the ability to adjust pressures of the hydraulic circuits, make diagnosis and resolution of drivability issues more of a Dec 12, 2014 · Sonnax valve body diagram for TF-81SC units. Compatibile with Audi VW Jetta Golf Passat Toura. 8L 2. Notes: In addition to the shifting elements, the valve body controls the torque converter lock-up clutch and the ATF pressure in the transmission (e. Products AUDI, VOLKSWAGEN, SKODA AW TF-60SN (09G, 09K, 09M) Valve body, solenoids, wiring, sensors AW TF60SN (09G, 09K, 09M) This video contains the rebuilding of the valve body from a 2004 6 speed automatic transaxle and the fix for a common problem with these 09G's. 313" DIAMETER). Whenever the transmission is rebuilt or the valve body is replaced the shift adapts should be cleared and the vehicle driven to relearn the new adapts. This website lists out the variations: Sonnax. The TCM can adapt the upshift and downshift pressures for each shift as well as initial engagement into drive and reverse. , main pressure, control pressure, converter pressure, and lubrication pressure). Caixa de marcha automática VW 09G Accurate Valve Body Identification is Crucial IMPORTANT: The different styles of this valve body DO NOT INTERCHANGE. Mar 1, 2015 · TASC Force Tips Author: Sonnax Engineering and Technical Services Subject Matter: Valve body Unit: Aisin AW TF-60SN, BMW 6F21WA & VW/Audi 09G, 09K, 09M Issue: Vacuum testing From the TASC Force we reprint a series of in-depth test instructions for checking the serviceability of valve bodies. 5 automatic with the 09G transmission. Compatible Models: This 09G325039A TF-60SN valve body fits for A3 A4 VW Eos 707H Solenoid, Shift Control (N88, #1) . 6 days ago · NEW OEM 6 Speed Automatic Transmission Valve Body is a direct fit for the following Genuine Volkswagen Part Number:09G-325-039-A. One of the most complicated cases is the wearout of the valve body and/or one of its irreplaceable components. If your car has abnormal noise, oil leakage, gear shifting shock, jerking, or other faults, our transmission valve body can solve your problems. Figure 9 The 09G/09M uses a total of 8 different solenoids located in the valve body that are used to apply or release the clutches, control the main line pressure and apply or release the torque converter clutch. Select Your Volkswagen Model to shop for more parts from its entire OEM parts catalog. Aug 12, 2022 · 09G Transmission Valve Body Compatible with Audi TT 2003-2008, Compatible with Volkswagen Golf 2010-2011 Perfect match for the original car, replace your damaged or missing part with this item, easy installation, stable characteristics, high reliability Hydraulic control Valve body The clutches and brakes (shifting components) are controlled by the valve body by means of hydraulically operated valves (so-called shift valves). Jan 17, 2020 · Clean all valve body components thoroughly and dry with compressed air. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for the specific valve body you’re working on. : 09G 352 039D Place of Origin: Guangdong, China (Mainland), China Brand Name: OEM Size: standard, standard number of solenoid: 6 solenoid for valve body: 09G 352 039D property: valve body solenoid solenoid shape: small Type: auto Get the expertly crafted Volkswagen 6-speed manual gearbox workshop manual for Golf Variant, Jetta, and more. Help would be so Remanufactured 09G valve body for Volkswagen and Skoda. This time we’re going to go over test-ing the lockup control valve, clutch control valves, and pressure regulator valves. Note: All valve body bolt lengths are found in the legend and must be positioned properly. The transmission uses five clutch assemblies and one sprag to provide six forward gears and reverse. 2: Own different test machines to design exact accurate parameter for our products. There are several different styles, and they need to be understood in order to avoid issues such as lack of lube (which can cause gear train failure) and possible calibration issues. Please find below the Valve Body Identification information of 09G / TF60 SN (Aisin Warner 6 Speed). Valve body selector bolt Plus any others I need to know about. Custom BundleNo. g. 0L 3. 2LVolkswagen Beetle /Beetle Convertible 03 6 SP FWD L4 1. Get rid of the dreaded shifting problem and enjoy smooth driving again. We dis-cussed the solenoid bushing and modu-lation valve problems in last issue. 09M Automatic Gearbox Valve Body with Large Can Solenoids Note: Do not interchange with 09G valve body. After a while of searching, it appears that there are about 6 variations of valve body’s used on the 09G, which are not interchangeable. Apr 1, 2012 · Assuming that there is not excessive wear in the valve body and the linear solenoids are good, the clutch-control valves on the valve body can be adjusted to correct these problems. We also looked inside the unit: We took the geartrain and clutch assem- blies apart, identified them Jan 1, 2013 · Manual valve bore wear can cause low pressure and poor shift quality. 09g valve body diagram pdf. 6 Passat 2006-13 V6 3. D. Additional areas of focus include torque converter apply and release problems, as well as performance issues like hot shifting concerns (1-2, 2-3, 3-4 cut loose, flare, or bang shifts Jan 1, 2013 · TF-60SN, 09G Solenoid Identification & Connector Pin Out Valve Body Xpress It is common for the internal harness to be incorrectly connected to the solenoids. I also show how to set the trans back to basic Jun 1, 2011 · The 09G is an adaptive-learn transmission. This manual covers these differences so that this mistake will not happen to you. com. Description 301 K3 Accumulator 302 K2 Accumulator 303 K1 Accumulator 304 B2 Accumulator 303 302 304 301 305 308 306 307 Upper Valve Body #1 Steel Valve Descriptions Check Valves I. Once the clutch packs and plates have worn, fitting a revised valve body usually makes things worse. Dec 8, 2023 · It is a valve body repair/modification kit. 1. ” position. 9L 2. Use rubber mat to seal through passages shown with dotted line. Dec 12, 2014 · Sonnax valve body diagram for 09G, 09K, 09M, 6F21WA, TF-60SN. First, let’s get a little background on these valve bodies and clutch-control valves. external harness/cable: Dec 17, 2022 · About this item Reference OEM Number: 09G325039A TF-60SN 09G325039AX 09G Valve Body. 254 LOWER VALVE BODY ASSEMBLY. 5 USD. Disturbing the gasket and the plate is reused. There are (4) styles of 09G/K valve bodies that have large (1” diameter) linear solenoid cans and (2) styles with small (¾“ diameter) linear solenoid cans. This document provides technical information for servicing vehicles with a 6-speed automatic transmission. 09G Transmission Wiring Harness with Speed Sensor (14 Pin) Typical Part Numbers: 09G927363F (09G 927 363 F) Note: This is a 14 pin version if you need 6 pin version, follow this link For 14 pin without sensor (09G927363), follow this link Applications: Audi TT 03-06 HUN 6 SP F/AWD L4 1. Refurbished to factory spec. With a worn solenoid modulator bore you can have low or high pressure, depending on the wear In this video, I go over how to remove the valvebody from the transmission. Fluid capacity and type, valve body and solenoids charts. VW Transporter T5 09K Change Valve Body & complete Solenoid Set, Harsh 3-4 when at operating temperature#tf60sntransmission #09gtransmission #cars #vwtransm Aug 12, 2022 · About this item OEM Part Number: 09G, TF-60SN, Please note that the solenoid valve of the 09G valve body has a size distinction, please pay attention to inspection Compatibility:Compatible with Audi TT 2003-2008, Volkswagen Golf 2010-2011 Mar 1, 2024 · I need to replace the valve body on my 2007 Rabbit. No. 75. Additional areas of focus include torque converter apply and release problems, as well as performance issues like hot shifting concerns (1-2, 2-3, 3-4 cut loose, flare, or bang shifts Wiring harness for sender ♦ With integrated gearbox oil temperature sender -G93--arrow-Location: Wiring harness is attached to valve body in gearbox. 1001 units available. This 09G tran Rebuilt Valve Body replacement - My experience My wife's 2005 Beetle started having the dreaded rough shifts. ♦ Do not twist particularly sensitive parts - e. Just got done putting it in reset the TCM with the following procedure I Mar 25, 2020 · There are quite a few 09G valve body install and repair videos; they might shed some light on things and help you, double check your install or replace the ribbon cable or retaining clips, etc. Then it is required to change the entire valve body. Parts for 09G: compare prices for Overhaul Kits, Friction Kits, Bushings, Bearing, Solenoid Kits, Valve body, Torque converters, Planetary Gear kits, Filters, Gaskets This listing is for a Re-manufactured Volkswagen 09G, 09M TF60SN Valve Body with Cooler on the Case, No Pressure Switches, and Small Diameter Solenoids. Jun 5, 2016 · The original valve body with only 63K miles with symptoms you describe is a classic case of "Bad 09G solenoids". The process involved removing the 09G transmission valve body and replacing the solenoids. It's starting to show symptoms of the common valve body failure (delayed / rough shifting) I don't have a lot of options for mechanics around me so I was wanting to know how easy it is to replace this valve body. Sonnax valve body layouts provide a detailed 09G TF-60SN Transmission Valve Body 09G325039A for Audi Volkswagen Passat Golf Jetta Condition:Remanufactured Replace Part Number:09G 325 039 A, 09G325039A Application:Fit for following models:Audi VW Jetta Golf Passat 03-11 Touran Sharan 09G TF-60SN Valve bodyAudi TT 03-08 6 SP F/AWD L4 1. Scanner and procedures for an 09G Valve Body as Sunbelt Valve Body Builders and Jeff's Transmissions take an '06 Volkswagen Beetle for a test drive using a M 30 GEARS August 2008 Looking inside the Volkswagen 09G 6-Speed; Part 3 I n past issues we looked at the design and operation of the VW 6-speed transmission. 100” solenoid can O. 09G Transmission repair manuals 09K, 09М (TF-60SN/61), diagrams, guides, tips and free download PDF instructions. We will be very honored to provide you with quality service. Nov 9, 2011 · Ok, here I go… I will try to put everything in order to detail as much as I can on what I’ve been experiencing with the 09G Transmission on my MK5 Jetta 2. This manual provides a component application chart, clutch tap identification, exploded views of the valve body, extensive solenoid information, clutch pack configurations, case passage identification, complete hydraulic schematics, bulletins, updates, VAG code and OBD2 code identification. Second issue is the typical valve body wear, and replacing an old one with a rebuilt one, even a Sonnax enhanced one like I did solved some problems, but made others worse. Each layout: Displays an exploded view location guide for individual valve trains Identifies symptoms and recommended solutions for quality rebuilds Provides active links to view specific part details Lists any tools Dec 12, 2014 · Sonnax valve body diagram for 09G, 09K, 09M, 6F21WA, TF-60SN. The valve body shouldn't be wore to the extent it needs much of anything but cleaning and new solenoid valves. It describes removing external components and splitting the transmission case to access the internal components. ♦ Tightening torques apply for non-oiled nuts and bolts. We address a range of common issues in VW/Aisin 09G rebuilt valve bodies, including worn hydraulic circuits such as mainline pressure, main boost pressure, secondary pressure, and solenoid regulator pressure. 09M & 09G have different cooler oil paths. Please check the manual valve bore for excessive wear by performing the procedure shown below. 300 MAIN VALVE BODY SPACER PLATE. 2015 D3E8001EAAC - Free download as PDF File (. pdf), Text File (. 128k on the stock fluid before I went online and realized VW started recommending changing it. vw-6-speed-automatic-transmission-09g-repair-manual-edition-072015-d3e8001eaac. 03-ON 709H Valve Body Pressure Sensor This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. The Ship Direct To Repair Shop We provide an out-the-door price, with shipping, for a replacement remanufactured 09G Series valve body direct to your repair shop. The 09G/09M transaxle uses a Lepelletier gear set arrangement, using a simple planetary coupled with a Ravigneaux type planetary. Springs are not shown for visual clarity. Upgraded with Main Boost, TCC Boost Valve & Sleeve Kit, Solenoid Modula - VBP-95-111B 252 UPPER VALVE BODY ASSEMBLY. This particular valve body is prone to excessive manual valve bore wear, especially in the “O. With all wire harness' laid over pan rail, install the completed valve body assembly onto case, as shown in Figure 199. txt) or read online for free. We covered the theory and operation of the sole- noids, the computer, and the clutches used to create six forward speeds and one reverse. Transaxle which is a 6 speed fully automatic and electronic controlled transaxle. 2 Valve Body, Removing and Installing”, page 90 . Sep 15, 2022 · About this item OEM Part number: for 09G TF-60SN 09G325039AX 09G325039A 09G TF-60SN 09G325039AX 09G325039A Remanufactured Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura Premium Quality :Cheap And Cheerful, Easy To Install With Related Installation Video, Durable, Engineered From High-Quality Materials To Improve Reliability And Durability,6 Month Warranty Dec 12, 2014 · Sonnax valve body diagram for 09D, TR-60SN units. This version was used from July of 2004-UP. Oil fill and level check the only way to check the 09g oil. 7 units available. 2003-2010 Beetle Coupe & Beetle Convertible WITH Transmission Codes HTU JUA JTZ HFZ HGA. This is normally due to crossing wires to the N88 and N99 solenoids, causing no 4th, 5th, 6th or Reverse. 15741-35K All of our parts are genuine OEM parts so we guarantee your Valve Body will perfectly fit your 2015-2022 Volkswagen vehicle, and you'll get your parts for less than you would pay at your local parts counter. Test locations are pointed to with an arrow. awlwil ufp ozxmwzg hboy pnk ezsfc alzair paht cjdqjb ssvwz